Offline X-Ray Counter Machine for 01005-sized Components with Air-cooled System and 80mm Max Tray Thickness

Product Description:

The Offline X-Ray Counter Machine is a state-of-the-art solution designed to provide precise and efficient counting of electronic components using advanced X-ray imaging technology. This innovative machine is specifically engineered to handle the smallest and most challenging components, including those as tiny as 01005-sized components, ensuring accuracy and reliability in every count. Its ability to support such minute components makes it an indispensable tool in modern electronics manufacturing and assembly lines, where precision and speed are paramount.

Utilizing cutting-edge X-ray imaging technology, this X-ray component counter offers a non-invasive and highly accurate method to count components regardless of their packaging or orientation. Unlike traditional optical counters, the X-ray fast reel counter can penetrate through opaque materials, such as tape and reel packaging, enabling it to accurately count components without the need to remove them from their packaging. This feature significantly reduces handling time and minimizes the risk of damage or loss, streamlining the inventory process and improving overall operational efficiency.

One of the key features of this machine is its robust air-cooled system, designed to maintain optimal operating temperatures without the need for complex liquid cooling or bulky heat exchangers. The air-cooled cooling method of the bare pipe ensures that the machine remains reliable and stable even during extended periods of continuous operation. This cooling system not only prolongs the lifespan of the machine’s components but also contributes to a quieter and more environmentally friendly working environment.

The Offline X-Ray Counter Machine is built to accommodate trays with a thickness of up to 80mm, allowing it to handle a wide range of component packaging sizes and types. This versatility makes it suitable for various applications, from small-scale prototype production to high-volume manufacturing. The machine’s design ensures that components are securely held in place during the counting process, minimizing errors caused by movement or misalignment.

Operating on a standard voltage of 220V with a frequency range of 50-60Hz, the machine is compatible with electrical systems in most industrial settings worldwide. This compatibility simplifies installation and integration into existing production lines, allowing manufacturers to quickly benefit from the enhanced accuracy and efficiency provided by the X-ray tape and reel counter.

In addition to its technical capabilities, the Offline X-Ray Counter Machine features an intuitive user interface that allows operators to easily set up counting parameters, monitor progress, and review results. The system’s software is designed to provide detailed reports and statistics, helping manufacturers to maintain accurate inventory records and optimize component usage. This comprehensive approach to component counting reduces waste, prevents production delays, and supports quality control initiatives.

Overall, the Offline X-Ray Counter Machine represents a significant advancement in component counting technology. Its support for 01005-sized components, use of advanced X-ray imaging technology, reliable air-cooled system, and compatibility with standard voltage requirements make it an essential tool for any electronics manufacturer seeking to improve accuracy, speed, and operational efficiency. Whether used as an X-ray component counter, X-ray tape and reel counter, or X-ray fast reel counter, this machine delivers consistent, high-precision results that help streamline manufacturing processes and enhance productivity.

Features:

• Product Name: Offline X-Ray Counter Machine
• Material Compatibility: Metal, Plastic, Ceramic Components
• Tube Voltage Range: 50-80kv
• Maximum Tray Thickness: 80mm
• Cooling Method of Bare Pipe: Air-cooled
• Counting Method: X-Ray Imaging Technology
• Advanced X-ray material counting system for precise measurements
• AI-powered X-ray reel counter for enhanced accuracy and efficiency
• Reliable X-ray electronic parts counter suitable for diverse components

Technical Parameters:

Applications:

The WisdomshowWi DS3000, an advanced Automatic X-ray component counter, is designed to meet the demanding needs of modern manufacturing and electronics assembly environments. Originating from Shenzhen, China, this cutting-edge Offline X-Ray Counter Machine incorporates state-of-the-art X-Ray Imaging Technology to provide precise and reliable counting of SMD components. Its intelligent X-ray counting system ensures high accuracy and efficiency, making it an indispensable tool for quality control and inventory management in various industrial settings.

This X-ray SMD parts counter is ideally suited for electronics manufacturers, component distributors, and quality assurance laboratories where accurate component counting is critical. Whether in small-scale workshops or large production lines, the DS3000 facilitates seamless verification of component quantities, reducing human error and speeding up the counting process. Its built-in multi-camera barcode scanning system allows for quick identification and tracking of components, enhancing traceability and operational efficiency.

With a counting speed of up to 1000 pieces per minute, the WisdomshowWi DS3000 excels in high-volume applications, such as SMT production lines, component sorting centers, and incoming inspection stations. The incorporation of a robust PLC as a core component ensures reliable machine control and integration with existing production systems. Additionally, the air-cooling bare pipe cooling design guarantees stable operation even during continuous, high-speed counting tasks.

The DS3000's versatility extends to various scenarios, including warehouse stocktaking, parts packaging verification, and shipment inspection. Electronics manufacturers can employ this intelligent X-ray counting system to streamline inventory management, reduce material wastage, and accelerate production cycles. Component suppliers benefit from accurate order fulfillment and improved customer satisfaction by minimizing counting discrepancies.

In summary, the WisdomshowWi DS3000 Offline X-Ray Counter Machine combines innovative X-Ray Imaging Technology with intelligent automation features, making it the preferred choice for industries requiring precise and efficient component counting. Its advanced capabilities and reliable performance ensure that businesses can maintain optimal production flow and quality assurance standards across multiple application occasions and scenarios.

Customization:

WisdomshowWi offers customized Product Customization Services for the Offline X-Ray Counter Machine, model DS3000, originating from Shenzhen, China. This advanced X-ray part counting machine is designed with an air-cooling bare pipe system to ensure efficient thermal management during operation.

Equipped with a high-quality amorphous silicon detector and a reliable PLC as its core component, the DS3000 delivers precise and consistent counting performance. The tube voltage ranges from 50 to 80kv, with a tube current between 0.2 and 0.6mA, providing optimal imaging for various applications.

This X-ray SMD component counter is ideal for identifying and counting components on reels with high speed and accuracy. As a high-speed X-ray reel counter, it enhances productivity and accuracy in electronic manufacturing and quality control processes.

WisdomshowWi’s customization options allow clients to tailor the Offline X-Ray Counter Machine to meet specific requirements, ensuring seamless integration into existing production lines.

Support and Services:

Our Offline X-Ray Counter Machine is designed to provide accurate and efficient counting of X-ray films and related materials. For technical support, please ensure that the machine is operated according to the user manual to avoid operational issues. Regular maintenance such as cleaning the sensors and checking the calibration is recommended to maintain optimal performance.

If you encounter any technical problems, verify the power supply and connections first. Ensure that the machine is placed on a stable surface and that the counting area is free from obstructions. For hardware issues, do not attempt to open or repair the machine yourself as this may void the warranty.

We offer comprehensive after-sales services including installation assistance, routine maintenance, and repair services performed by our trained technicians. Spare parts and upgrades are available to enhance the machine’s functionality and extend its service life.

For software-related support, firmware updates and troubleshooting guides are provided to ensure the machine operates with the latest enhancements and fixes. Training sessions and user manuals are available to help operators maximize the efficiency of the Offline X-Ray Counter Machine.

Our commitment is to provide timely and effective support to minimize downtime and ensure your operations run smoothly. Please follow the recommended guidelines and reach out to authorized service centers for any professional assistance.

Packing and Shipping:

Product Packaging:

The Offline X-Ray Counter Machine is carefully packaged to ensure it reaches you in perfect condition. The machine is placed in a custom-fitted foam mold to protect it from shocks and vibrations during transit. It is then enclosed in a sturdy, double-walled cardboard box with clear labeling. All accessories, including power cables, user manuals, and installation tools, are securely packed in separate compartments within the box to prevent damage or loss. The packaging is designed to be both durable and environmentally friendly.

Shipping:

We offer reliable shipping options for the Offline X-Ray Counter Machine to ensure timely and safe delivery. The product is shipped via trusted courier services with tracking available for your convenience. Standard shipping includes insurance coverage against loss or damage. For international orders, customs documentation is handled by our logistics team to facilitate smooth clearance. Delivery times vary depending on your location, but we strive to dispatch all orders within 2-3 business days after payment confirmation.