Offline X-Ray Counter Machine with 0.2-0.6mA Tube Current and Air-cooled Bare Pipe Cooling for Up To 1000 Pieces Per Minute Counting Speed

Product Description:

The Offline X-Ray Counter Machine is an advanced and highly efficient solution designed specifically for counting and verifying electronic components on reels. This X-ray parts counter for reels offers unparalleled accuracy and speed, making it an essential tool for modern electronics manufacturing and inventory management. With its robust design and cutting-edge technology, this machine ensures precise component counting, helping manufacturers maintain optimal stock levels and reduce errors in the production process.

One of the standout features of this Offline X-Ray Counter Machine is its ability to handle a maximum tray size of 17 inches. This large tray size accommodates a variety of reel sizes and types, providing flexibility and convenience for users dealing with different component reels. Furthermore, the machine supports tray diameters ranging from 7 to 15 inches, making it versatile enough to manage standard reels commonly used in the electronics industry.

In addition to its impressive tray capacity, this X-ray parts counter for reels excels in supporting component sizes as small as 01005. This capability is particularly important in today's electronics manufacturing, where miniaturization is a critical trend. The ability to accurately count such tiny components ensures that manufacturers can maintain precise inventory levels, avoid production delays, and reduce waste.

The core of this Offline X-Ray Counter Machine is built around a robust Programmable Logic Controller (PLC), which guarantees reliable operation and seamless integration into existing production lines. The PLC core components provide advanced control and automation capabilities, enabling the machine to perform complex counting tasks with minimal human intervention. This automation not only increases productivity but also reduces the likelihood of human error, enhancing overall operational efficiency.

Another critical technical specification of this machine is its tube current range, which varies from 0.2 to 0.6mA. This adjustable tube current allows the X-ray system to be finely tuned for different component types and densities, ensuring clear imaging and precise counting results. The optimal control of tube current also helps in minimizing energy consumption and extending the lifespan of the X-ray tube, contributing to lower operating costs and enhanced sustainability.

As an X-ray SMD inventory checker, this machine offers a non-destructive and highly accurate method of verifying component quantities on reels. Unlike traditional counting methods that rely on manual inspection or optical systems prone to errors, the X-ray technology penetrates the reel and provides a clear internal view, allowing for precise counting even of hidden or overlapping components. This feature is invaluable for quality control and inventory management in electronics manufacturing environments.

The Offline X-Ray Counter Machine is designed with user-friendliness in mind. Its intuitive interface and straightforward operation make it accessible to operators with varying levels of technical expertise. The machine provides real-time data and detailed reports, enabling quick decision-making and efficient inventory tracking. Additionally, its offline capability means it can function independently without the need for constant network connectivity, ensuring uninterrupted operation in various production settings.

In summary, the Offline X-Ray Counter Machine is a state-of-the-art X-ray parts counter for reels that combines advanced technology, versatility, and reliability. Its capacity to handle large trays up to 17 inches, support for small 01005-sized components, adjustable tube current, and integration of PLC core components make it an indispensable tool for modern electronics manufacturers. Whether used as an X-ray SMD inventory checker or a precise counting solution, this machine significantly enhances inventory accuracy, reduces operational costs, and improves overall production efficiency.

Features:

• Product Name: Offline X-Ray Counter Machine
• Thickness of Tray: 80mm
• Compatible Materials: Metal, Plastic, Ceramic Components
• Tube Current: 0.2-0.6mA
• Counting Speed: Up To 1000 Pieces Per Minute
• Maximum Tray Size: 17 Inches
• Suitable for X-ray tape reel counter applications
• Ideal as an X-ray SMD reel counter
• Efficient SMT component X-ray counter capabilities

Technical Parameters:

Applications:

The WisdomshowWi DS3000, an advanced X-ray SMD component counter, is designed to meet the demanding needs of modern electronics manufacturing and inventory management. Originating from Shenzhen, China, this high-precision device is engineered for counting small components such as metal, plastic, and ceramic parts with remarkable speed and accuracy. Its robust compatibility with various material types ensures that it can handle a wide array of SMD components, including the ultra-small 01005-sized components, making it an indispensable tool in any production line or warehouse.

The DS3000 operates on a stable 220V 50-60Hz power supply and boasts a rapid counting speed of up to 1000 pieces per minute. This efficiency is crucial in high-volume environments such as electronics assembly factories, component distributors, and quality control laboratories where precise inventory data and fast processing times are essential. Thanks to its capability to accommodate a maximum tray thickness of 80mm, the machine can handle substantial component batches, further enhancing productivity and reducing manual labor.

As an SMD X-ray component counting machine, the DS3000 leverages X-ray technology to provide non-destructive and highly accurate component counts. This makes it especially valuable in scenarios where visual counting is impractical due to component size or packaging constraints. Electronics manufacturers benefit from integrating this machine into their production lines to streamline component verification during assembly, ensuring that the right quantities are fed into pick-and-place machines and minimizing errors.

Moreover, the DS3000 serves as a reliable X-ray automated reel counter, ideal for distributors and suppliers who need to verify reel quantities without unspooling or damaging the components. Its advanced imaging capability and automated counting process reduce human error and speed up inventory audits. This makes it suitable for use in offline counting scenarios such as incoming goods inspection, warehouse stocktaking, and shipment verification.

In summary, the WisdomshowWi DS3000 is perfectly suited for a variety of application occasions and scenarios including electronics manufacturing plants, component distribution centers, quality control labs, and logistics warehouses. Its blend of precision, speed, and material compatibility ensures that it meets the rigorous demands of modern SMD component counting, making it a vital asset for any operation requiring accurate and efficient component inventory management.

Customization:

WisdomshowWi offers comprehensive product customization services for the Offline X-Ray Counter Machine, model DS3000, designed and manufactured in Shenzhen, China. This advanced SMT component X-ray counter features an air-cooling bare pipe system to ensure optimal performance and durability. The machine supports a tray diameter range of 7 to 15 inches, with a maximum tray size of 17 inches and a tray thickness of up to 80mm, accommodating a wide variety of components and inventory needs.

Equipped with a built-in multi-camera system for barcode scanning, the DS3000 enhances accuracy and efficiency in inventory management. As a leading X-ray SMD component counter and X-ray SMD inventory checker, this machine can be tailored to meet specific customer requirements, ensuring seamless integration into your existing workflow and maximizing productivity.

Whether you need customized software options, specialized tray configurations, or enhanced scanning capabilities, WisdomshowWi provides flexible solutions to optimize your SMT component X-ray counting processes with the DS3000 model.

Support and Services:

Our Offline X-Ray Counter Machine is designed to provide accurate and efficient counting of X-ray images and related materials. For optimal performance, please ensure the machine is placed on a stable surface and is calibrated according to the user manual before use.

Technical support is available to assist with installation, operation, and troubleshooting. Our team can guide you through software updates, hardware maintenance, and configuration settings to ensure your machine operates at peak efficiency.

Regular maintenance is recommended to prolong the lifespan of your Offline X-Ray Counter Machine. This includes cleaning the sensor area, checking connections, and verifying the calibration periodically. Replacement parts and accessories are available to support your machine’s functionality.

In case of any technical issues, please refer to the troubleshooting section of the user manual for common problems and solutions. For persistent issues, professional servicing is advised to prevent damage and ensure safety.

We also provide training services for your staff to maximize the utility of the Offline X-Ray Counter Machine. This includes operational best practices, safety guidelines, and data management techniques.

Our commitment is to deliver reliable support and comprehensive services to keep your Offline X-Ray Counter Machine running smoothly and accurately.

Packing and Shipping:

Product Packaging: The Offline X-Ray Counter Machine is securely packed in a sturdy, impact-resistant carton to ensure safe transportation. Inside the carton, the machine is cushioned with foam inserts to prevent any damage during handling and shipping. All accessories, including power cables, user manuals, and calibration tools, are neatly organized and included in the package.

Shipping: The product is shipped via reliable courier services with tracking options available. It is carefully labeled with handling instructions such as “Fragile” and “Handle with Care” to ensure proper treatment during transit. Shipping options include standard and expedited delivery to meet customer requirements. International shipping is available with appropriate customs documentation provided.